The development of a biofuels engine testing facility
Date
2008-12
Authors
Journal Title
Journal ISSN
Volume Title
Publisher
Stellenbosch : Stellenbosch University
Abstract
This report covers the development of a biofuels engine testing facility at Stellenbosch
University. The motivation for the project was three fold: a) a desire to establish biofuels
and engine testing know-how; b) to test the performance characteristics of biodiesel; and
c) make a facility available for future research. The two main conclusions drawn from the
initial test results are: 1) the test cell is fully operational and 2) biodiesel can be
substituted for mineral diesel. To the author’s knowledge this is the first biofuel specific
engine testing facility in South Africa.
After a literature study the test cell was realised in three phases.
• Firstly, the hardware layout was designed and the necessary equipment was
sourced from respectable suppliers including the judicious use of good qaulity
second hand components to minimize capital cost.
• The test cell was then instrumented with new sensors. Key components among
these are the K-type thermocouples, barometric pressure, humidity, oil pressure
and an Allen-Bradley programmable controller to serve as a data acquisition
card. Two software programs were chosen, ETA for the control of the test cell
and RSLogix to program the programmable logic controller (PLC).
• The complete system was then integrated, debugged and validated.
The design methods and procedures have been documented throughout the project
along with user manuals to facilitate further research.
To determine the difference in combustion parameters between biodiesel and mineral
diesel an autonomous power curve test was conducted. This revealed little difference in
terms of performance between the two fuels, although biodiesel had on average a
marginal 0.4% decrease in power over mineral diesel. The fuel consumption for pure
biodiesel was found to be higher, which is as expected as it is has a lower calorific value
than mineral diesel.
As a final validation, an energy balance was conducted. Here the calculated calorific
value of biodiesel was compared to the results from a calorie bomb test, and the two
results were found to be within 2% of each of other.
Description
Thesis (MScEng (Process Engineering))--Stellenbosch University, 2008.
Keywords
Biofuels testing, Engine testing facility, Dissertations -- Process engineering, Theses -- Process engineering