Research Articles (Mechanical and Mechatronic Engineering)
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Browsing Research Articles (Mechanical and Mechatronic Engineering) by Subject "Additive manufacturing"
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- ItemEffects of defects on mechanical properties in metal additive manufacturing : a review focusing on X-ray tomography insights(Elsevier, 2019) Du Plessis, Anton; Yadroitsava, Ina; Yadroitsev, IgorENGLISH ABSTRACT: X-ray tomography has emerged as a uniquely powerful and non-destructive tool to analyze defects in additive manufacturing. Defects include unintended porosity, rough surfaces and deviations from design, which can have different root causes and can vary significantly among samples. Powder material properties, non-uniform delivery of the powder layer, deformation during manufacturing, deviations from optimal process-parameters caused by changes in the laser beam, the optical components and the scanning system operation, may result in lack of fusion pores, metallurgical pores, keyhole pores, etc. These different types of pores have different typical sizes, shapes and 3D distributions. All types of defects have effects on the mechanical properties of a final part. The use of X-ray tomography to visualize pores in parts (non-destructively) prior to mechanical testing has allowed us to improve our understanding of the effect of this porosity on the mechanical properties of the part (also referred to as “effect of defect”). This can provide the possibility to discriminate critical defects from harmless ones, and thereby build confidence in additivemanufacturing processes. This paper reviews the current state of knowledge with regard to the “effect of defect” in metal additivemanufacturing, and highlights some relevant examples from our recent work.
- ItemInfluence of powder characteristics on the spreadability of pre-alloyed tungsten-carbide cobalt(Southern African Institute for Industrial Engineering, 2021) Govender, Preyin; Blaine, Deborah Clare; Sacks, NatashaWith rising interest in additive manufacturing (AM) techniques, there is an increased focus on research that evaluates critical parameters that guide the selection of powders that are suitable for AM. One such parameter is a powder’s spreadability, described by metrics such as powder bed density and percentage coverage. This study focused on three spray-dried WC-Co powders (two 12 wt% and one 17 wt% Co) and evaluated the influence of typical powder characteristics, such as particle size and shape, apparent density, and flow rate, on their spreadability. It was found that particle size distribution influenced the powder spreadability. Larger particles hindered the even spreading of powder over the base plate, resulting in low powder bed density and percentage coverage. This also correlated with the powders’ apparent densities. The flow rate and angle of repose gave an indication of how cohesive the powders are. The more cohesive a powder, the poorer the spreadability, resulting in a lower powder bed density and percentage coverage.
- ItemMechanical properties and in situ deformation imaging of microlattices manufactured by laser based powder bed fusion(MDPI, 2019-09-09) Du Plessis, Anton; Kouprianoff, Dean-Paul; Yadroitsava, Ina; Yadroitsev, IgorENGLISH ABSTRACT: This paper reports on the production and mechanical properties of Ti6Al4V microlattice structures with strut thickness nearing the single-track width of the laser-based powder bed fusion (LPBF) system used. Besides providing new information on the mechanical properties and manufacturability of such thin-strut lattices, this paper also reports on the in situ deformation imaging of microlattice structures with six unit cells in every direction. LPBF lattices are of interest for medical implants due to the possibility of creating structures with an elastic modulus close to that of the bones and small pore sizes that allow effective osseointegration. In this work, four different cubes were produced using laser powder bed fusion and subsequently analyzed using microCT, compression testing, and one selected lattice was subjected to in situ microCT imaging during compression. The in situ imaging was performed at four steps during yielding. The results indicate that mechanical performance (elastic modulus and strength) correlate well with actual density and that this performance is remarkably good despite the high roughness and irregularity of the struts at this scale. In situ yielding is visually illustrated.