Browsing by Author "Otto, Dietmar Norman"
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- ItemThe effect of forward flushing, with permeate, on gypsum scale formation during reverse osmosis treatment of CaSO4-rich water in the absence of anti-scalant(Stellenbosch : Stellenbosch University, 2014-12) Otto, Dietmar Norman; Burger, A. J.; Stellenbosch University. Faculty of Engineering. Dept. of Process Engineering.ENGLISH ABSTRACT: When desalinating brackish water by reverse osmosis (RO) or other techniques, high overall water recoveries are essential to minimize brine production and the associated disposal costs thereof. As the overall water recovery increases, concentrations of sparingly soluble salts (e.g. barium sulphate, calcium sulphate) reach levels above saturation, especially near the membrane surface, drastically increasing the scaling propensity. Antiscalants are typically dosed into the feed water to prevent such scaling during RO desalination. However, the carry-over of antiscalant into the concentrate stream can complicate subsequent salt precipitation processes that may be used to increase overall water recovery. These precipitation techniques are sometimes used to reduce the levels of super-saturation in the RO concentrate prior to a subsequent RO desalination step. The purpose of this study was to assess the feasibility of reducing calcium sulphate scaling on RO membranes, by using periodic permeate flushing when feeding a lab-scale RO unit with a supersaturated calcium sulphate solution in the absence of anti-scalant. The overall water recovery was increased by recycling the concentrate, after an intermediate de-supersaturation step. This simulated a multiple-stage RO system, typical of processes used in high-recovery acid mine drainage (AMD) treatment plants. De-supersaturation of the concentrate intermediate was achieved with direct seeded gypsum precipitation, in the absence of any antiscalant. On the membrane surface inside the membrane unit, calcium sulphate concentrations greatly exceeded saturation levels – a combined consequence of the normal concentration process and the well-known surface-based concentration polarisation phenomenon. Therefore, periodic forward-flushing of the supersaturated solution from the membrane unit was performed with permeate. In theory, the periodic flushing removes the highly concentrated layer at the membrane surface during every flush, before scaling can occur. Various flushing regimes were evaluated to assess the effectiveness of the process. A lab-scale desalination unit with a 0.106 m2 flat sheet polyamide RO membrane was designed and constructed. The unit could operate at a feed rate of 12-14 L/h and at permeate fluxes of 12-24 LMH. Super-saturated feed solutions were prepared by mixing sodium sulphate and calcium chloride dihydrate salts with demineralised water, with an initial salinity of ± 5300 mg/L TDS, corresponding to a gypsum saturation index (SIg) of 1.2 for most experiments. The total production time, net permeate production and flux decline were used to compare the flushing efficiency in different experimental runs. Initial tests showed that scaling could be prevented (when operating the unit in full recycle mode, i.e. where both concentrate and permeate were recycled to feed), at flushing frequencies between 12 and 2.4 h-1, when the membrane feed and concentrate were slightly under-saturated (SIg = 0.9) and slightly super-saturated (SIg = 1.1) respectively. However, when switching the same system to non-flushing mode after 24 hours of operation, membrane scaling occurred within 2-3 hours, as indicated by a strong decline in flux. However, when operating the system in concentrate recycle mode (i.e. permeate is withdrawn) with super-saturated feed solutions (e.g. SIg = 1.2), and thus a notably more super-saturated solution in the membrane concentrate, scaling could not be prevented (albeit delayed for some time) with intermittent permeate flushing. A fractional 25-1 factorial design was used to determine which factors had the most significant effect on total production time and permeate production rate, testing five factors: 1) flushing frequency, 2) flushing volume, 3) permeate soak time, 4) permeate flux and 5) instantaneous recovery. The ANOVA analysis showed that total production times were, not surprisingly, primarily affected by the permeate flux, where operation at 24 LMH resulted in a lower net permeate production between 3.0 - 4.2 L, compared to 7.6 - 9.7 L at 12 LMH. Higher permeate fluxes clearly resulted in higher levels of concentration polarisation at the membrane surface, thus increasing the propensity for membrane scaling. Flushing frequency and instantaneous recovery also affected the net permeate production, where 6 h-1 and 10 % were the optimal values respectively within the range of test conditions. The lowest permeate production rate resulted in the highest net permeate volume production (i.e. also longest total production time), confirmed by a least squares regression. In summary: This study showed that periodic permeate flushing could delay the membrane scaling process. However, it failed to prevent membrane scaling completely when operating the system with supersaturated calcium sulphate solutions in the absence of antiscalants. The flushing technique effectively delayed the onset of precipitation, but scaling eventually occurred if the lab-scale RO system was operated in concentrate recycle mode with oversaturated feed solutions (SIg = 1.2). Additional experiments at different cross-flow velocities during permeate flushing, while using an optimised RO test cell flow channel design, are recommended for future studies.