Browsing by Author "Joubert, Jan-Erns"

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    Pyrolysis of Eucalyptus grandis
    (Stellenbosch : Stellenbosch University, 2013-03) Joubert, Jan-Erns; Knoetze, J. H.; Carrier, Marion; Stellenbosch University. Faculty of Engineering. Dept. of Process Engineering.
    ENGLISH ABSTRACT: In recent times, governments around the world have placed increasing focus on cleaner technologies and sustainable methods of power generation in an attempt to move away from fossil fuel derived power, which is deemed unsustainable and unfriendly to the environment. This trend has also been supported by the South African government, with clear intentions to diversify the country’s power generation by including, among others, biomass as a renewable resource for electricity generation. Woody biomass and associated forestry residues in particular, could potentially be used as such a renewable resource when considering the large amount of fast growing hardwood species cultivated in South Africa. Approximately 6.3 million ton of Eucalyptus grandis is sold annually for pulp production while a further 7 million ton of Eucalyptus species are sold as round wood. With these tree species reaching commercial maturity within 7 – 9 years in the South African climate, there is real potential in harnessing woody biomass as a renewable energy source. In this study, pyrolysis was investigated as a method to condense and upgrade E.grandis into energy and chemical rich products. The pyrolysis of E.grandis is the study of the thermal degradation of the biomass, in the absence of oxygen, to produce char and bio-oil. The thermal degradation behaviour of E.grandis was studied using thermo-gravimetric analysis (TGA) at the Karlsruhe Institute of Technology (KIT) in Germany and subsequently used to determine the isoconversional kinetic constants for E.grandis and its main lignocellulosic components. Slow, Vacuum and Fast Pyrolysis were investigated and optimised to maximise product yields and to identify the key process variables affecting product quality. The Fast Pyrolysis of E.grandis was investigated and compared on bench (KIT0.1 kg/h), laboratory (SU1 kg/h) and pilot plant scale (KIT10 kg/h), using Fast Pyrolysis reactors at Stellenbosch University (SU) in South Africa and at KIT in Germany. The Slow and Vacuum Pyrolysis of E.grandis was investigated and compared using a packed bed reactor at Stellenbosch University. The TGA revealed that biomass particle size had a negligible effect on the thermal degradation behaviour of E.grandis at a heating rate set point of 50 °C/min. It was also shown that increasing the furnace heating rates shifted the thermo-gravimetric (TG) and differential thermo-gravimetric (DTG) curves towards higher temperatures while also increasing the maximum rate of volatilisation. Lignin resulted in the largest specific char yield and also reacted across the widest temperature range of all the samples investigated. The average activation energies found for the samples investigated were 177.8, 141.0, 106.2 and 170.4 kJ/mol for holocellulose, alpha-cellulose, Klason lignin and raw E.grandis, respectively. Bio-oil yield was optimised at 76 wt. % (daf) for the SU1 kg/h Fast Pyrolysis plant using an average biomass particle size of 570 μm and a reactor temperature of 470 °C. Differences in the respective condensation chains of the various Fast Pyrolysis reactor configurations investigated resulted in higher gas and char yields for the KIT reactor configurations compared to the SU1 kg/h Fast Pyrolysis plant. Differences in the vapour residence time between Slow (>400 s) and Vacuum Pyrolysis (< 2 s) resulted in a higher liquid and lower char yield for Vacuum Pyrolysis. Local liquid yield maxima of 41.1 and 64.4 wt. % daf were found for Slow and Vacuum Pyrolysis, respectively (achieved at a reactor temperature of 450 °C and a heating rate of 17 °C/min). Even though char yields were favoured at low reactor temperatures (269 – 300 °C), the higher heating values of the char were favoured at high reactor temperatures (29 – 34 MJ/kg for 375 – 481 °C). Reactor temperature had the most significant effects on product yield and quality for the respective Slow and Vacuum Pyrolysis experimental runs. The bio-oils yielded for SP and VP were found to be rich in furfural and acetic acid.