Browsing by Author "Becker, T. H."
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- ItemA methodology to evaluate the influence of part geometry on residual stresses in selective laser melting(Faculty of Engineering, Department of Industrial Engineering, Stellenbosch University, 2016) Mugwagwa, L.; Dimitrov, D.; Matope, S.; Becker, T. H.ENGLISH ABSTRACT: The subject of residual stresses induced by the Selective Laser Melting (SLM) process has been one of the main focus areas in literature over the past decade. It has been reported that residual stresses can be responsible for shape and dimensional distortions, cracking and compromised mechanical properties (reduced yield and fatigue strength). These shortfalls limit the applicability of SLM components in industry, particularly for the aerospace industry where part lifetime and hence fatigue life is of utmost concern. High temperature gradients have been reported to be responsible for the residual stress build up. A key aspect that has not been considered in literature is part geometry and orientation and its influence on residual stress levels. Thus, this study proposes a methodology for investigating this influence for different geometric features. In this work, samples were built from tool steel powders. The Hole Drilling Method (HDM) and X-Ray Diffraction (XRD) techniques are proposed for measuring residual stresses. Preliminary results show that the geometry of a part influences residual stress magnitudes and distributions, with sharper ends exhibiting higher stresses than less sharp specimen ends.
- ItemPeridynamic approach to predict ductile and mixed-mode failure(SAIMechE, 2019) Conradiea, J. H.; Becker, T. H.; Turner, D. Z.The peridynamic theory has been developed to address problems in solid mechanics regarding fracture through its integral non-local basis. It has been successful in predicting brittle cracking, however, uncertainty still remains with regards to mixed mode and ductile fracture. This work presents a study in using peridynamics to simulate fracture in mixed mode or ductile type fractures. The results are presented as a quantitative comparison between experimental tests and numerical simulations. Standard compact tension tests were performed on polymethyl methacrylate (PMMA), stainless steel 304L and aluminium 1200H4 to obtain the respective JR-curves and critical energy release rates, 𝑱ı𝖼. In addition, digital image correlation was employed to allow for qualitative observation of the fracture process and choice in peridynamic input parameters. An equivalent critical stretch was determined for each material and applied to an Arcan geometry. It is shown that the energy release rate for mode I and mode II should be considered separately. Mixed mode type failures cannot be simulated accurately by a single critical stretch criterion. Furthermore, ductile fracture requires careful consideration when selecting peridynamic input parameters.