Masters Degrees (Centre for Renewable and Sustainable Energy Studies)

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This collection contains dissertations sponsored by the Centre for Renewable and Sustainable Energy Studies.

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Browsing Masters Degrees (Centre for Renewable and Sustainable Energy Studies) by browse.metadata.advisor "Gorgens, Johann F."

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    Evaluation of different process designs for biobutanol production from sugarcane molasses
    (Stellenbosch : Stellenbosch University, 2010-03) Van der Merwe, Abraham Blignault; Knoetze, J. H.; Gorgens, Johann F.; Stellenbosch University. Faculty of Engineering. Dept. of Process Engineering.
    ENGLISH ABSTRACT: Recently, improved technologies have been developed for the biobutanol fermentation process: higher butanol concentrations and productivities are achieved during fermentation, and separation and purification techniques are less energy intensive. This may result in an economically viable process when compared to the petrochemical pathway for butanol production. The objective of this study is to develop process models to compare different possible process designs for biobutanol production from sugarcane molasses. Some of the best improved strains, which include Clostridium acetobutylicum PCSIR-10 and Clostridium beijerinckii BA101, produce total solvent concentrations of up to 24 g/L. Among the novel technologies for fermentation and downstream processing, fedbatch fermentation with in situ product recovery by gas-stripping, followed by either liquid-liquid extraction or adsorption, appears to be the most promising techniques for current industrial application. Incorporating these technologies into a biorefinery concept will contribute toward the development of an economically viable process. In this study three process routes are developed. The first two process routes incorporate well established industrial technologies: Process Route 1 consist of batch fermentation and steam stripping distillation, while in Process Route 2, some of the distillation columns is replaced with a liquid-liquid extraction column. The third process route incorporates fed-batch fermentation and gas-stripping, an unproven technology on industrial scale. Process modelling in ASPEN PLUS® and economic analyses in ASPEN Icarus® are performed to determine the economic feasibility of these biobutanol production process designs. Process Route 3 proved to be the only profitable design in current economic conditions. For the latter process, the first order estimate of the total project capital cost is $187 345 000.00 (IRR: 35.96%). Improved fermentation strains currently available are not sufficient to attain a profitable process design without implementation of advanced processing techniques. Gas stripping is shown to be the single most effective process step (of those evaluated in this study) which can be employed on an industrial scale to improve process economics of biobutanol production.
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    Pyrolysis of sugarcane bagasse
    (Stellenbosch : University of Stellenbosch, 2010-12) Hugo, Thomas Johannes; Knoetze, J. H.; Gorgens, Johann F.; University of Stellenbosch. Faculty of Engineering. Dept. of Process Engineering.
    ENGLISH ABSTRACT: The world’s depleting fossil fuels and increasing greenhouse gas emissions have given rise to much research into renewable and cleaner energy. Biomass is unique in providing the only renewable source of fixed carbon. Agricultural residues such as Sugarcane Bagasse (SB) are feedstocks for ‘second generation fuels’ which means they do not compete with production of food crops. In South Africa approximately 6 million tons of raw SB is produced annually, most of which is combusted onsite for steam generation. In light of the current interest in bio-fuels and the poor utilization of SB as energy product in the sugar industry, alternative energy recovery processes should be investigated. This study looks into the thermochemical upgrading of SB by means of pyrolysis. Biomass pyrolysis is defined as the thermo-chemical decomposition of organic materials in the absence of oxygen or other reactants. Slow Pyrolysis (SP), Vacuum Pyrolysis (VP), and Fast Pyrolysis (FP) are studied in this thesis. Varying amounts of char and bio-oil are produced by the different processes, which both provide advantages to the sugar industry. Char can be combusted or gasified as an energy-dense fuel, used as bio-char fertilizer, or upgraded to activated carbon. High quality bio-oil can be combusted or gasified as a liquid energy-dense fuel, can be used as a chemical feedstock, and shows potential for upgrading to transport fuel quality. FP is the most modern of the pyrolysis technologies and is focused on oil production. In order to investigate this process a 1 kg/h FP unit was designed, constructed and commissioned. The new unit was tested and compared to two different FP processes at Forschungszentrum Karlsruhe (FZK) in Germany. As a means of investigating the devolatilization behaviour of SB a Thermogravimetric Analysis (TGA) study was conducted. To investigate the quality of products that can be obtained an experimental study was done on SP, VP, and FP. Three distinct mass loss stages were identified from TGA. The first stage, 25 to 110°C, is due to evaporation of moisture. Pyrolitic devolatilization was shown to start at 230°C. The final stage occurs at temperatures above 370°C and is associated with the cracking of heavier bonds and char formation. The optimal decomposition temperatures for hemicellulose and cellulose were identified as 290°C and 345°C, respectively. Lignin was found to decompose over the entire temperature range without a distinct peak. These results were confirmed by a previous study on TGA of bagasse. SP and VP of bagasse were studied in the same reactor to allow for accurate comparison. Both these processes were conducted at low heating rates (20°C/min) and were therefore focused on char production. Slow pyrolysis produced the highest char yield, and char calorific value. Vacuum pyrolysis produced the highest BET surface area chars (>300 m2/g) and bio-oil that contained significantly less water compared to SP bio-oil. The short vapour residence time in the VP process improved the quality of liquids. The mechanism for pore formation is improved at low pressure, thereby producing higher surface area chars. A trade-off exists between the yield of char and the quality thereof. FP at Stellenbosch University produced liquid yields up to 65 ± 3 wt% at the established optimal temperature of 500°C. The properties of the bio-oil from the newly designed unit compared well to bio-oil from the units at FZK. The char properties showed some variation for the different FP processes. At the optimal FP conditions 20 wt% extra bio-oil is produced compared to SP and VP. The FP bio-oil contained 20 wt% water and the calorific value was estimated at 18 ± 1 MJ/kg. The energy per volume of FP bio-oil was estimated to be at least 11 times more than dry SB. FP was found to be the most effective process for producing a single product with over 60% of the original biomass energy. The optimal productions of either high quality bio-oil or high surface area char were found to be application dependent.