Doctoral Degrees (Mechanical and Mechatronic Engineering)

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Browsing Doctoral Degrees (Mechanical and Mechatronic Engineering) by Subject "Air-cooled steam condensers"

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    Perimeter fan performance in forced draught air-cooled steam condensers
    (Stellenbosch : Stellenbosch University, 2011-12) Van der Spuy, Sybrand Johannes; Von Backstrom, T. W.; Kroger, D. G.; Stellenbosch University. Faculty of Engineering. Dept. of Mechanical and Mechatronic Engineering.
    ENGLISH ABSTRACT: Axial flow fan arrays form part of air-cooled steam condensers in direct drycooled power plants. This dissertation investigates the performance of axial flow fans when located at the perimeter of a fan array. The perimeter (or edge) fans may experience a reduction in air flow through the fan due to the prevalence of distorted inlet conditions upstream of the fan. The reduction in air flow leads to a reduction in the heat transfer capability of the steam condenser and a consequent reduction in the electricity output of the power plant. Due to the physical size of an air-cooled condenser, full-scale experiments are often impractical and computational fluid dynamics (CFD) is used to model its performance under various conditions. To limit the size of the CFD model the axial flow fans in the CFD analysis are represented by means of simplified methods. Three different simplified methods are presented and applied to a CFD model of a single axial flow fan, namely the pressure jump method (PJM), actuator disc method (ADM) and extended actuator disc method (EADM). The results are compared to experimental values. The comparison highlights the limitations of the models: The ADM fails to model fan performance correctly at low flow rates, while the PJM ignores the variation in fan blade properties at different locations within the fan rotor. The EADM is presented as an improvement on both the other two models. A multiple fan test facility is constructed, consisting of three 630 mm diameter fans extracting air from a common inlet chamber. The inlet chamber is constructed in such a way that one of the three fans act as the perimeter (edge) fan. The floor of the inlet chamber can be adjusted to increase or reduce the inlet flow distortion experienced by the edge fan. Six different fan configurations are tested in the position of the edge fan and an empirical method is derived by which the volumetric effectiveness of an edge fan can be predicted. The experimental results are compared to CFD results for the same facility using the three different simplified simulation methods investigated previously. Particle image velocimetry (PIV) measurements are also performed upstream of the edge fan and the velocity profiles at the inlet of the fan are compared to the profiles obtained numerically. The comparisons show that the EADM predicts the performance of the edge fan more accurately than the ADM en PJM. The effect of adding a walkway and removing the bell mouth upstream of the edge fan was investigated using the EADM. The results are used to show the location of the loss mechanisms upstream of the edge fan. The addition of a walkway moves the location of the pressure loss away from the edge fan bell mouth towards the edge of the walkway. Consequently the distortion directly upstream of the edge fan is reduced and its volumetric effectiveness increased. The effect of removing the edge fan’s bell mouth is similar to the effect of adding a walkway upstream of the edge fan.